Sacrificial Anode Cathodic Protection (SACP) Installation
Sacrificial Anode CP is a passive corrosion protection system that relies on magnesium, zinc, or aluminum anodes to protect pipelines, tanks, and other metallic structures. Our SACP installation services include:
- ✔ Anode placement and connection as per CP design specifications
- ✔ Backfill and burial for optimal current distribution
- ✔ Testing and verification of protection levels
Impressed Current Cathodic Protection (ICCP) Installation
ICCP systems use an external power source and long-lasting anodes for effective corrosion protection. Our installation process includes:
- ✔ Transformer Rectifier (TR) Unit installation
- ✔ Installation of Mixed Metal Oxide (MMO), Graphite, or Silicon Iron anodes
- ✔ Deep well and surface anode bed installation
- ✔ Junction box and cable routing for optimized current flow
- ✔ Testing and commissioning to ensure full functionality
AC Mitigation System Installation
High-voltage power lines can induce AC interference on buried pipelines, leading to corrosion risks. Our AC mitigation solutions include:
- ✔ Zinc Ribbon Grounding Installation
- ✔ Solid-State Decoupler (SSD) Device Installation
- ✔ Test station setup for AC monitoring and mitigation
CP Cable & Junction Box Installation
Proper cable routing and junction box connections are crucial for a well-functioning CP system. Our services include:
Key Features of ICCP:
- ✔ Pin brazing, thermite welding, and cold soldering for cable-to-pipe connections
- ✔ Installation of all types of CP junction boxes (test stations, negative drain boxes, etc.)
- ✔ Surge diverter and polarization cell integration for interference control
Permanent Reference Electrode & Monitoring System Installation
Continuous monitoring of CP systems is essential for long-term corrosion protection. Our services cover:
- ✔ Installation of Copper-Copper Sulfate, Silver-Silver Chloride, and Zinc Reference Electrodes
- ✔ Corrosion monitoring probes for internal and external structures
- ✔ Remote CP monitoring system setup for real-time data tracking
Internal & External Corrosion Coupons Installation
Corrosion coupons are essential for monitoring the rate and type of corrosion occurring within a system. We provide:
- ✔ Internal Corrosion Coupons – Installed inside pipelines or tanks to evaluate internal corrosion activity
- ✔ External Corrosion Coupons – Buried near the structure to monitor external environmental effects
- ✔ Weight loss analysis and corrosion rate assessment
- ✔ Routine inspection and data collection for proactive maintenance